Hanging carbonization furnace

Capacity: 300-6000 kg/h

Length: 10-12 m

Diameter: 1-3.6 m

Power: 5.5-75 kw

Warranty: 1 year

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In the process of carbonization, the carbonization furnace is the most important part of the whole production line. The structure of the hanging carbonization furnace ensures the thermal insulation properties and fire resistance. Those two features are the primary features that the customers need to consider. The process of carbonization happens in the carbonization furnace. Therefore, the equipment should be strong enough to contain all the reactions in the furnace. As an earlier product, the hanging carbonization furnace still plays a huge part in the field of carbonization furnaces because of its special advantages. This article can help the beginner in this industry to learn more about the hanging carbonization furnace.

What is a hanging carbonization furnace?

The hanging carbonization furnace can produce charcoal. It has a hanging design so the materials hang in the carbonization chamber for the charcoal-producing process. The hanging carbonization furnace usually consists of a main furnace, combustion chamber, carbonization chamber, and flue gas treatment system. To produce the perfect carbonization furnace for the customers, the manufacturers always choose refractory matter as the material to build the machine so that the machine can bear the heat to conduct carbonization.

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The low cost, easy operation, and energy-saving, features make the machine a popular equipment for a long time. When the charcoal briquettes burn, they produce a great amount of heat, and the heat can transform into power to provide energy. Therefore, many industries can make full use of charcoal briquettes.

What is the structure of the hanging carbonization furnace?

Among all the types of carbonization furnaces, the hanging carbonization furnace has a unique structure to be smoothly functioning. Besides the basic parts of carbonization furnaces, the biggest difference is the method of feeding and discharging.

Crane System

The crane system shoulders great responsibilities during the process of carbonization. For the hanging carbonization furnace, there is always a crane next to the main body of the furnace. The crane connects to a construction basket for putting the materials in and controls the up and down of the materials. The feeding and discharging process relies on the crane. For that, the crane of the machine is an inevitable part of the hanging carbonization furnaces.

Carbonization Chamber

To realize the process of carbonization, the carbonization chamber is the part that needs to be paid more attention to. Since the transformation of carbonization happens in the carbonization chamber, this part of the machine contains more pressure than other components. The furnace consists of two layers. The outer layer is firebrick, and the inner layer welds to the wall of the barrel. With this structure, the carbonization chamber can save the heat for the material to accelerate the speed of carbonization.

Combustion Chamber

When the materials experience the process of carbonization, the heat is the fuel for the transformation of the materials. The combustion chamber is where to produce the heat. In the general circumstance, there is a combustion engine links with the chamber, so the materials will not contact the fire causing unnecessary damage.

What is the working process of the machine?

After the process of crushing, the present materials are in the right size for carbonizing. For the hanging carbonization furnace, the materials get into the construction bucket and move into the carbonization chamber to get ready for the next step.

At the beginning of the carbonization process, the ignition of fuel is necessary, creating a high-temperature flame and smoke in the combustion chamber. Flames and smoke rise upward and pass through the charring chamber, heating and charring the debris of the materials. Materials in the carbonization chamber start to transform under the high temperature and hypoxia environment, charring reaction occurs. In this process, the volatile components of the materials break down and release by the conditions of the circumstance, and the outputs of the process will gradually accumulate and form the bulk of charcoal.

When it comes to the end of the process, the operator uses the crane to lift the material bucket. After a while of cooling, the operator collects the charcoal bulk for further steps. To add additional value to the final products, the materials that go through the cooling stage need to be put into the grinding machine and forming machine for elaborate processing. At last, the packing step regulates the materials into eligible commodities.

What advantages does the hanging carbonization furnace have?

As an early equipment, the hanging carbonization furnace has its advantages to win the preference of the customers. Through the processing of the hanging carbonization furnace, it can not only realize the reuse of resources, but also reduce the pollution to the environment, and has certain economic and environmental benefits.

High Efficiency

A hanging carbonization furnace adopts a hanging construction basket. The raw material can uniformly hang in the furnace, and the heat can transfer into energy at a high energy conversion rate. All these can assist in improving the efficiency of carbonization. At the same time, the control system of the machine can adjust and monitor the internal temperature and atmosphere of the carbonization furnace to ensure the stability and efficiency of the carbonization process.

Low Pollution

The hanging carbonization furnace always comes with a flue gas treatment system and dust collector. These auxiliary equipment can effectively reduce the emission of flue gas and particulate matter in the carbonization process and reduce pollution to the environment. At the same time, the flue gas burns inside the carbonization chamber can be reused as heat energy after treatment to improve energy utilization efficiency.

Easy Operation

The operation of the hanging furnace is easy and clear to understand. That is to say, the operator only needs to put the raw materials into the construction basket. After that, the control system will adjust the precise parameters according to the temperatures and atmosphere. The control system also can monitor the condition inside the combustion chamber and carbonization chamber to avoid risks.

The capacity of the hanging carbonization furnace

In contrast to the other kinds of carbonization furnaces, the hanging carbonization furnace is more suitable for small-scale businesses. For a hanging carbonization furnace, the normal capacity for a machine is 1t/h. Abundant factors may affect the capacity of the hanging carbonization furnace, such as the size, the temperatures, and so on. Therefore, the customer should have a clear view before they start to purchase the machine.

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As a manufacturer that puts the demands of the customers in the first place, Sunrise Machinery Company can provide carbonization furnaces in different sizes and capacities to meet the standards of different customers. If you would like to learn more about the hanging carbonization furnace or any other equipment in the charcoal briquette production line. Please feel free to contact the staff through the inquiry button. The customer service staff will get to you with the most professional data and information for you.